Influence of cutting speed and feed rate on the wear of an S-type mixed ceramic tool in turning of AISI 4140 hardened steel

Jeferson Hilário W. Nicolodi; Luiz Airton Consalter; Orlando Mauricio Durán Acevedo; André João de SOUZA

doi:10.17559/TV-20170920194959

Influence of cutting speed and feed rate on the wear of an S-type mixed ceramic tool in turning of AISI 4140 hardened steel

Jeferson Hilário W. Nicolodi, Luiz Airton Consalter, Orlando Mauricio Durán Acevedo, André João de SOUZA

SCHOOL OF MECHANICAL ENGINEERING

Research output: Contribution to journal › Article › peer-review

1 Scopus citations

Abstract

In this study, the performance and the useful life of a mixed ceramic tool with S-type edge microgeometry are evaluated for the case of dry turning of AISI 4140 steel hardened to 55 HRC. The influence of the cutting speed and feed rate of the cutting parameters on the tool failure was investigated. The experiments were designed and analysed using the complete factorial design technique. Our results indicate that the cutting speed and feed rate values exert significant influence on the tool lifespan. Crater and flank wear occur in all cutting conditions. The predominant tool wear mechanisms are diffusion, abrasion, and adhesion, which are also known as attrition. The tool life curve and equation were established for the machining conditions of this investigation to achieve the subsequent optimisation of this process.

Original language	English
Pages (from-to)	913-919
Number of pages	7
Journal	Tehnicki Vjesnik
Volume	26
Issue number	4
DOIs	https://doi.org/10.17559/TV-20170920194959
State	Published - 2019

Keywords

Ceramic tool
Cutting parameters
Hardened steel turning
Tool wear and life

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10.17559/TV-20170920194959

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title = "Influence of cutting speed and feed rate on the wear of an S-type mixed ceramic tool in turning of AISI 4140 hardened steel",

abstract = "In this study, the performance and the useful life of a mixed ceramic tool with S-type edge microgeometry are evaluated for the case of dry turning of AISI 4140 steel hardened to 55 HRC. The influence of the cutting speed and feed rate of the cutting parameters on the tool failure was investigated. The experiments were designed and analysed using the complete factorial design technique. Our results indicate that the cutting speed and feed rate values exert significant influence on the tool lifespan. Crater and flank wear occur in all cutting conditions. The predominant tool wear mechanisms are diffusion, abrasion, and adhesion, which are also known as attrition. The tool life curve and equation were established for the machining conditions of this investigation to achieve the subsequent optimisation of this process.",

keywords = "Ceramic tool, Cutting parameters, Hardened steel turning, Tool wear and life",

author = "Nicolodi, {Jeferson Hil{\'a}rio W.} and Consalter, {Luiz Airton} and {Dur{\'a}n Acevedo}, {Orlando Mauricio} and {de SOUZA}, {Andr{\'e} Jo{\~a}o}",

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doi = "10.17559/TV-20170920194959",

language = "English",

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pages = "913--919",

journal = "Tehnicki Vjesnik",

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T1 - Influence of cutting speed and feed rate on the wear of an S-type mixed ceramic tool in turning of AISI 4140 hardened steel

AU - Nicolodi, Jeferson Hilário W.

AU - Consalter, Luiz Airton

AU - Durán Acevedo, Orlando Mauricio

AU - de SOUZA, André João

PY - 2019

Y1 - 2019

N2 - In this study, the performance and the useful life of a mixed ceramic tool with S-type edge microgeometry are evaluated for the case of dry turning of AISI 4140 steel hardened to 55 HRC. The influence of the cutting speed and feed rate of the cutting parameters on the tool failure was investigated. The experiments were designed and analysed using the complete factorial design technique. Our results indicate that the cutting speed and feed rate values exert significant influence on the tool lifespan. Crater and flank wear occur in all cutting conditions. The predominant tool wear mechanisms are diffusion, abrasion, and adhesion, which are also known as attrition. The tool life curve and equation were established for the machining conditions of this investigation to achieve the subsequent optimisation of this process.

AB - In this study, the performance and the useful life of a mixed ceramic tool with S-type edge microgeometry are evaluated for the case of dry turning of AISI 4140 steel hardened to 55 HRC. The influence of the cutting speed and feed rate of the cutting parameters on the tool failure was investigated. The experiments were designed and analysed using the complete factorial design technique. Our results indicate that the cutting speed and feed rate values exert significant influence on the tool lifespan. Crater and flank wear occur in all cutting conditions. The predominant tool wear mechanisms are diffusion, abrasion, and adhesion, which are also known as attrition. The tool life curve and equation were established for the machining conditions of this investigation to achieve the subsequent optimisation of this process.

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KW - Cutting parameters

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Influence of cutting speed and feed rate on the wear of an S-type mixed ceramic tool in turning of AISI 4140 hardened steel

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